With the development of society and the maturity of laser welding technology, more and more users use laser welding machines. Most users value the efficiency of welding when purchasing a machine, and will ask the merchant to evaluate the production capacity, and only consider whether to purchase the machine when the production capacity reaches the expectation. However, even if the same machine is used to weld the same product, there will be a huge difference in processing efficiency due to some factors. So what are the factors? How to improve welding efficiency? Below, Foshan Fulan Laser will briefly talk about which factors will affect welding efficiency.

Factor 1: The welding range of the equipment

The laser welding machine has its maximum working range. If the workpiece to be welded exceeds the maximum working range of the equipment, it will lead to poor welding effect or reduced efficiency, or even welding failure.

Factor 2: Workpiece cleanliness

The cleanliness of the surface of the workpiece will directly affect the consistency of the weld. If the welding effect is not good, it will naturally affect the efficiency.

Factor 3: Fixture

The fixture is mainly used for accurately positioning and reliably clamping the welding workpiece. If the fixture design is unreasonable, the quality is not good enough, and the accuracy error is too large, it will affect the accuracy and speed of the welding.

Factor 4: Laser welding machine process parameters

The parameters of the laser welding machine include: power, waveform, speed, focal length and so on. Among them, the power and speed influence the most intuitive, because the laser power determines the thickness of the welding, and the welding speed affects the welding surface penetration.

Factor 5: The quality of optical parts

Optical components, under the action of high-power lasers, may deteriorate in performance and reduce transmittance, resulting in thermal lens effects. If there is surface contamination, it will increase transmission loss and affect welding quality.

Factor 6: Welding depth

If the processed product deepens the welding depth, the laser welding parameters need to be adjusted to increase the power and current, and the welding speed will be affected in these processes.

Factor 7: welding density

In the same format, the same spot and the same depth, the higher the density of the weld, the slower the corresponding welding speed.

Factor 8: the speed of loading and unloading

The degree of automation of laser welding machines produced by Foshan Fulan Laser is designed according to customer needs. Some users need manual loading and unloading, some customers need semi-automatic loading and unloading, and some customers need automatic loading and unloading. The higher the degree of automation or the faster the manual action, the faster the loading and unloading speed, and the higher the processing efficiency.

The laser welding machine produced by Foshan Fulan Laser: complete variety, excellent quality, and new technology. According to customer needs, a complete set of laser processing equipment and laser automation integration will be provided. If the standard machine cannot meet your requirements, Foshan Fulan Laser has a professional R&D team that can customize non-standard laser welding machines for you.